Passenger Caught Smuggling 267 Grams of Gold Bolts

Tsamouris, the Fastener Specialists©

In a guileful attempt to evade authorities, a passenger flying from Dubai to Bengaluru, India, was caught at
the airport trying to smuggle 267 grams of gold disguised as nuts and bolts.

The customs team, suspicious of the man carrying a large black suitcase, intercepted and questioned him.
Upon scanning the suitcase, officers were shocked to discover numerous screws fixed to the bag, which
turned out to be gold cleverly hidden to resemble everyday fasteners.

The incident, which took place on August 2023, highlights the creative lengths smugglers will go to in order
to bypass security measures and illegal transport precious metals. However, the vigilant customs officers at
Bengaluru airport proved that even the best disguises can be uncovered with careful profiling and advanced
scanning technology.

At Tsamouris, we may not offer gold bolts yet, but we take pride in providing the highest quality bolts and
maintaining one of the largest inventories in Greece and Cyprus with over 25,000 products.

Bolting Together the Empire State Building

Tsamouris, the Fastener Specialists©

“How do you take the measure of a New York City more physically transformed than at any time since the
1920s? The new glass “downtowns” that have exploded in the last decade and a half in Long Island City and
over in Jersey City. Hudson Yards’ crystalline shafts to the far west. Residential towers marching in lock step
along the Queens and Brooklyn edges of the East River. The skinny supertalls slicing into the view of Central
Park.

There has never been a better time to give Gotham a fresh look, and so I headed to the exalted altitude of
New York’s first supertall: the Empire State Building, which has just spent USD 165 million (EUR 151 million)
and four years meticulously revamping the experience of getting to — and appreciating — the views from its
two vertiginous observatories on the 86th and 102nd floors. Simultaneously, its designers have tried to
banish the things visitors hate about the observation-deck trek: the lines, the crowds, the congestion.”
These are the words that New York Times editor, James S. Russell, used to describe the restoration of an
icon, that has captured the hearts of millions, was built with the hard work and dedication of countless
construction workers. In 1930, as the Chrysler Building loomed in the background, these brave heroes
tightened the bolts that would hold together one of the world’s most recognizable landmarks.

Some interesting facts about the Empire State Building (ESB)

1⃣ Soaring 1,454 feet (443 meters) above Midtown Manhattan, ESB has 102 floors, with 1,860 steps from
street level to the 102nd floor.

2⃣ Annually, ESB hosts its annual Run-Up event, where hundreds of athletes from around the world race a
total of 1,576 steps from the ESB lobby to the 86th Floor Observatory. The first Run-Up was held in 1978.

3⃣ ESB weighs 365,000 tons and its volume is 37 million cubic feet (1 million cubic meters).

4⃣ The exterior is composed of 200,000 cubic feet (5,663 cubic meters) of Indiana limestone
and granite, 10 million bricks and 730 tons of aluminum and stainless steel.

5⃣ Following groundbreaking, construction of the ESB took only one year and 45 days from the
setting of the tower’s first steel columns on April 7, 1930, to the completed building by March 31, 1931 — a
full month before the official opening ceremonies. This is the fastest construction to date for a project of its
scale.

6⃣ Famework rose at a rate of 4.5 stories per week.

7⃣ ESB was erected on the site of the original Waldorf-Astoria Hotel.

8⃣ More than 7 million man hours were logged in the ESB’s construction.

9⃣ ESB’s restored historic celestial ceiling mural is made of aluminum leaf and 23-karat gold.

🔟 All of the materials used on the replicated ceiling are the original materials used to create the lobby
ceiling in 1931, with over 20,000 man hours spent on the project.

1⃣1⃣ 12,000 linear feet (3,657 meters) of cast glass light fixture lenses were recreated to line the ESB lobby
and side corridor.

1⃣2⃣ The ceiling mural used over 15,000 square feet (1,393 square meters) of canvas and 115,000 sheets of
aluminum leaf.

1⃣3⃣ A series of initiatives are reducing ESB’s energy consumption by more than 38% and save an
estimated USD 4.4 million (EUR 4 million) per year on energy costs.

1⃣4⃣ On the clearest of days, visibility from the Observatories is 80 miles (129 kilometers), with five states in
view — New York, New Jersey, Pennsylvania, Connecticut and Massachusetts.

1⃣5⃣ It has been “home” to some of the most famous movies, including King Kong, An Affair to Remember,
and Sleepless in Seattle.

1⃣6⃣ The first light to shine atop the ESB was a beacon that announced that Franklin D. Roosevelt had been
elected President of the United States in November 1932.

Apollo 11 Adapter, Screwdriver, Tool Set, Command Module

Tsamouris, the Fastener Specialists©

“The Eagle has landed.”

The primary objective of Apollo 11 mission was to complete a national goal set by President John F. Kennedy
on May 25, 1961: perform a crewed lunar landing and return to Earth.

Apollo 11 launched from Cape Kennedy on July 16, 1969, carrying Commander Neil Armstrong, Command
Module Pilot Michael Collins and Lunar Module Pilot Edwin “Buzz” Aldrin into an initial Earth-orbit of 183 by
187 kilometers (114 by 116 miles). An estimated 650 million people watched Armstrong’s televised image
and heard his voice describe the event as he took “…one small step for a man, one giant leap for mankind” on
July 20, 1969.

Among the tools that accompanied the astronauts on their epic voyage was the “Adapter, Screwdriver, Tool
Set, Command Module, Apollo 11.” This multipurpose kit, which included a 1/4-inch flat screwdriver labeled
“Tool 2,” was designed to torque slotted screws and bolts within the spacecraft. This tool set, now housed in
the Smithsonian, represents the meticulous attention to detail that characterized every aspect of the Apollo
program.

The workforce behind Apollo 11 extended far beyond NASA’s own ranks. 400,000 people workforce, among
them aerospace engineers, seamstresses meticulously crafting multi-layer space suits, technicians
tightening bolts at launch complex 39A, mathematicians checking and double-checking complex equations,
and parachute packers ensuring the astronauts’ safe return — all played indispensable roles in the mission’s
triumph.

As Armstrong and Aldrin descended to the lunar surface in the Eagle lander, leaving Collins to orbit alone in
the command module Columbia, they carried with them the hopes, dreams, and tireless efforts of this vast
army of supporters. Each bolt tightened, each stitch sewn, and each calculation performed had brought
them closer to this monumental moment in human history.

At Tsamouris, we dig into the history of the smallest components in achieving great feats. Just as the Apollo
tool set played a vital role in the success of the lunar landing, our fasteners and tools are designed to support
our clients in their own groundbreaking endeavors. We draw inspiration from the dedication and precision
demonstrated by the 400,000 individuals who made the impossible possible sixty years ago.

Steve Jobs — From Assembling Bolts to Changing the World

Tsamouris, the Fastener Specialists©

At just 12 years old, Steve Jobs displayed the tenacity and curiosity that would later define his iconic career.
Living in Mountain View, California, Jobs took a bold step that would change his life forever: he cold-called
Hewlett-Packard’s co-founder Bill Hewlett, hoping to secure some leftover electronic parts.

To Jobs’ surprise, Hewlett not only answered the phone but also took the young man’s request seriously.
Amused and impressed by Jobs’ initiative, Hewlett offered him an internship at Hewlett-Packard, where Jobs
spent the summer working on the assembly line, putting nuts and bolts together on frequency counters.

“He got me a job in the place that built them and I was in heaven,”

Jobs recalled in a 1994 interview. This
early experience exposed Jobs to the world of electronics and manufacturing, planting the seeds for his
future endeavors.

Jobs’ story serves as a powerful reminder of the importance of asking for help and seizing opportunities. “I’ve
always found something to be very true, which is most people don’t get those experiences because they
never ask,” he said. “I’ve never found anybody that didn’t want to help me if I asked them for help.”
This philosophy of asking for assistance and being unafraid to reach out to others would become a hallmark
of Jobs’ approach to life and business. It was this same boldness and determination that led him to co-found
Apple, revolutionize the personal computer industry, and transform the way we interact with technology.

At Tsamouris, we draw inspiration from visionaries like Steve Jobs, who demonstrate the power of curiosity,
initiative, and the willingness to ask for help. Just as Jobs’ early experiences with assembling bolts and
electronic components laid the foundation for his future success, we understand that every component, no
matter how small, contributes to the development of innovative solutions and groundbreaking technologies.

Russian Tubular Home Held Together by Six Bolts

Tsamouris, the Fastener Specialists©

In 2021, in a stunning display of architectural innovation, Moscow’s chief architect Sergey Kuznetsov
unveiled a pipe-shaped cabin that appeared to defy the laws of physics. The holiday home, located in
Russia’s Nikola-Lenivets Art Park, cantilevers over a hill, its sleek, stainless steel exterior reflecting the
surrounding forest. But perhaps the most astonishing aspect of this unique structure is that it is held
together using only six bolts.

Weighing twice as much as a fully-grown elephant and spanning 39.7 feet (12 meters) in length, the cabin
was conceived for the annual Archstoyanie festival, often referred to as Russia’s Burning Man. Drawing
inspiration from shipbuilding techniques, Kuznetsov and construction company Krost employed a method
known as transverse framing to create the cylindrical structure.

Instead of traditional wall studs, the cabin features a system of closely spaced, circular ribs running along its
entire length. These ribs, cut from sheets of stainless steel and connected by horizontal guides called
stringers, form a robust yet lightweight frame that can support itself without breaking.

The construction process involved simultaneously manufacturing six cylindrical modules before connecting
them together, much like the assembly of a ship’s hull. The biggest challenge was ensuring the cylinders
were joined with precision and virtually no tolerances.

To create the illusion of the cabin hanging in mid-air, the foundation is concealed inside a small hill that had
to be almost entirely demolished during excavation, then rebuilt and reinforced with sand cushions. A
concrete slab foundation extends underground in the opposite direction of the cabin, acting as a
counterweight and housing the plumbing and electricity.

Despite the complexity of the construction, no one on Kuznetsov’s team knew for certain whether the
structure would hold up in its cantilevered position until it was physically installed on-site. After removing the
supporting structures, the bottom of the console dropped by a mere 0.86 inches (22 millimeters), well within
the calculated maximum tolerance of 1.18 inches (30 millimeters), bringing a sense of joy and relief to
everyone involved.

Faulty Bolt Caused SpaceX Falcon 9 Explosion

Tsamouris, the Fastener Specialists©

A NASA investigation into the June 2015 SpaceX Falcon 9 rocket failure has concluded that a single bolt,
rather than a manufacturing defect, was behind the catastrophic event.

The unmanned mission, known as CRS-7, was supposed to deliver a Dragon cargo spacecraft to the
International Space Station when disaster struck just 139 seconds after liftoff. The rocket’s second stage
liquid oxygen tank suffered an “anomalous event,” causing the vehicle to disintegrate in the blink of an eye.

While SpaceX’s own investigation pointed to a faulty rod end bolt that broke due to a material defect, freeing
a helium-filled composite overwrapped pressure vessel (COPV) to wreak havoc, NASA’s independent review
team found the evidence less conclusive. They suggested that manufacturing damage, improper installation,
or other equally plausible scenarios could have led to the bolt’s failure.

However, the NASA probe went a step further, identifying a critical design flaw: the use of industrial grade
instead of aerospace grade stainless steel for the rod end. This material choice, which lacked proper
modeling and testing for the application, fell short of the manufacturer’s recommended 4:1 safety factor.

The report also highlighted other issues, such as the potential for increased latency in the rocket’s telemetry
system and the risks associated with using commercial parts in flight-critical applications. NASA urged
SpaceX to pay closer attention to manufacturers’ recommendations when sourcing components for their
vehicles.

In response, SpaceX maintained that all credible causes, including those identified by NASA, were
addressed before the Falcon 9’s return to flight.

As a the Fasteners Specialists©, Tsamouris is committed to quality and adherence to the highest standards
to help prevent bolt oversights that could lead to catastrophic failures.

China’s Bullet Train Defies Extreme Cold with Chromium-Molybdenum Bolts

Tsamouris, the Fastener Specialists©

In January 2021, China unveiled the CR400AF-G, a high-speed bullet train designed to operate in
temperatures as low as -40°F (-40°C). The train, part of the Fuxing series developed by the China State
Railway Group, can reach speeds of 217 mph (350 km/h) and connects Beijing with northeastern cities like
Shenyang and Harbin, the latter famous for its annual snow and ice festival.

The CR400AF-G boasts several cutting-edge features that enable it to withstand extreme cold:

🚄 Chromium-molybdenum alloy bolts that endure ultra-low temperatures

🚄 Silicone sealing strips to prevent snow and ice from entering the train body

🚄 Temperature-resistant brake control devices

🚄 Stainless-steel pipes with built-in heating devices

The train’s streamlined, low-resistance design and lightweight aluminum alloy body also contribute to
reduced energy consumption.

One standout feature is the brake system, which prevents freezing even when the train stops for extended
periods. The new system enables the brakes to move from time to time even if the train stops, like a person
who stamps their feet to keep warm in cold weather.

With the launch of the CR400AF-G, China further solidified its position as a global leader in high-speed rail
technology. The country boasts the world’s largest high-speed rail network, spanning over 22,991 miles
(37,000 km), and the fastest commercially operating train – the Shanghai maglev, which reaches speeds of
268 mph (431 km/h).

Just as China’s new bullet train pushes the boundaries of what’s possible in extreme cold, at Tsamouris, we
strive to provide fastening solutions that excel in even the most demanding environments.

Masks Made of Bolts and Screws

Tsamouris, the Fastener Specialists©

Ontario-based artist Dale Dunning has found a truly unique way to express the power of communication and
knowledge. His mesmerizing bronze and aluminum sculptures combine the art of typography with the
intricacy of welding and fasteners, resulting in a series of captivating metallic masks.

Each androgynous face is meticulously crafted from hundreds of typefaces, creating a figurative stamp that
symbolizes the essence of human interaction. But Dunning doesn’t stop there; he pushes the boundaries of
texture by incorporating thousands of bolts, screws, and washers into his creations, adding a layer of
industrial charm to these already stunning pieces.

For Dunning, the head is the perfect canvas to explore the depths of the human mind. “We live in our heads,
see, feel, and experience the world in our head,” he explains. By focusing solely on the head, he eliminates
the distraction of limbs and the rest of the body, allowing the viewer to fully immerse themselves in the
sculpture’s message.

As you gaze upon these masks, you can’t help but feel a sense of awe at the level of detail and craftsmanship
that goes into each piece. The juxtaposition of delicate typefaces and rugged bolts creates a visual
symphony that is both thought-provoking and aesthetically pleasing.

Composer John Cage — a Symphony of Bolts

Tsamouris, the Fastener Specialists©

When avant-garde composer John Cage found himself confined by the traditional piano’s limitations, he
refused to accept defeat. Instead, he embarked on a journey that would revolutionize the world of music,
armed with nothing more than his creativity and a handful of screws.

It all began in 1940 when Cage was working as an accompanist for a dance class in Seattle. Faced with the
challenge of composing for dancer Syvilla Fort in a cramped performance space, Cage had an epiphany: “I
decided that what was wrong was not me but the piano.”

With that realization, Cage set out to reinvent the instrument. He began by placing screws and bolts between
the piano strings, creating his first prepared piano composition, “Bacchanale.” The result was a mesmerizing
blend of percussive, otherworldly sounds that defied convention and ignited the imagination.

Emboldened by the success of “Bacchanale,” Cage’s ambitions grew. He expanded his palette of
preparations, incorporating an array of objects such as rubber, plastic, and nuts in his most famous prepared
piano work, “Sonatas and Interludes.” Each object was meticulously chosen and placed according to Cage’s
precise instructions, transforming the piano into a veritable orchestra of unexpected timbres.

As Cage’s prepared piano compositions gained recognition, he remained deeply involved in the
performance process. He would often attend rehearsals, guiding pianists in the art of preparation and finetuning
the placement of objects to achieve the perfect balance of sound.

Today, Cage’s legacy lives on through contemporary composers like Kelly Moran and Hauschka, who
continue to push the boundaries of the prepared piano. Moran’s preparations evoke a hypnotic, bell-like
quality, while Hauschka’s eclectic mix of objects conjures the illusion of a sprawling, unconventional
ensemble.

At Tsamouris, we draw inspiration from visionaries like John Cage, who dared to challenge the status quo
and unlock new possibilities through innovation. Just as Cage transformed the piano with screws and bolts,
we strive to revolutionize industries by offering cutting-edge fastening solutions that defy expectations and
inspire creativity.

Tiny Radioactive Capsule Get Lost in the Australian Desert Due to Loose Bolts

Tsamouris, the Fastener Specialists©

Seeking a Needle in a Haystack? A tiny capsule, no larger than a penny, managed to cause a stir that
reverberated across Australia. This was no ordinary capsule; it was a highly radioactive Caesium-137 device,
used as part of a sensor in mining operations by the giant Rio Tinto. When the capsule went missing in
January 2023, somewhere along a 870-mile (1,400 kilometers) stretch of desert highway, authorities found
themselves in a race against time to locate the potentially lethal object.

The capsule had fallen off the back of a truck during its journey from a mine near the remote town of
Newman to the state capital, Perth. It is believed a bolt securing the lead-lined gauge containing the capsule
worked loose somewhere on the journey – potentially shaken loose by the vibrations of the truck – and the
capsule fell through a hole left by the missing bolt.

The severity of the situation quickly became apparent: a mere hour of exposure at a distance of one meter
was equivalent to receiving ten X-rays, and prolonged contact could lead to skin burns, acute radiation
sickness, and even cancer.

Faced with the daunting task of finding a needle in a haystack, or in this case, a minuscule radioactive
capsule in the vast Outback, authorities deployed specialized radiation detectors to locate the gamma rays
emitted by the device. Search teams meticulously combed the truck’s GPS route, with a particular focus on
the densely populated areas near Perth.

As the days turned into weeks without any sign of the capsule, the urgency of the situation grew. The federal
government stepped in, providing additional resources such as radiation portal monitors and gamma-ray
spectrometers to aid in the search. The hunt for the missing capsule had become a national priority, with the
safety of the public hanging in the balance.

Just as hope began to wane, a breakthrough occurred on February 1st. A vehicle equipped with specialized
detection equipment picked up traces of radiation while traveling at 44 mph (70 km/h) along the search
route. Portable detectors were swiftly deployed, and the capsule was pinpointed a mere two meters off the
side of the road.

Remarkably, it appeared that the capsule had not caused any harm during its time in the wilderness, having
seemingly remained undisturbed where it had initially fallen. An investigation was immediately launched by
the chair of Australia’s Radiological Council to determine how such a dangerous object could have been
misplaced, with the possibility of charges being laid against Rio Tinto.

The case of the missing radioactive capsule serves as a stark reminder of the importance of proper handling
and transportation of even the smallest, most unassuming objects when they possess the potential for harm.