Faulty Rivets May Have Doomed The Titanic

In 1912, the 🛳 Titanic set sail on her maiden voyage from Southampton, England to 🗽 New York City. The ship was considered unsinkable, and was the largest and most luxurious liner of its time. On April 14th, the Titanic struck an iceberg and sunk, taking over 1,500 lives with it.

The exact nature of the damage to the Titanic, and whether it could have been avoided, has been debated for decades. However, after years of analysis, experts have found evidence that the Titanic may have been done in by structural weaknesses in some of its smallest and least glamorous parts: the rivets.

The Titanic was built with 3 million rivets, which held the steel beams and plates together. The rivets were made of wrought iron, which contains some slag 🦠, a residue from the smelting of metallic ores. The presence of this contaminant makes the iron more useful, as pure iron is very ductile and therefore bends easily without breaking. The addition of slag increases its strength. However, too much slag can make the iron brittle, like glass. A 🧫 study of two of the Titanic’s rivets found that they contained 9.3% slag, much higher than the 2-3% slag content in modern wrought iron. This high concentration of slag made the rivets more brittle and prone to fracture.

Scientists believe that when the Titanic hit the iceberg, the rivets along the seams of the hull plates popped open, allowing water to rush in and causing the ship to sink quickly. This theory is supported by evidence from the ship’s sister ship, the Olympic, which collided with a small warship in 1911. There was a photo of the Olympic’s damage that showed 37 missing rivets.

The finding that the iceberg had not sliced open a 300-foot gash in the ship’s side put to rest the myth and strengthened interest in the possibility of rivet failure.

Recycling Fasteners

Recycling ♻️ fasteners at an industrial scale can significantly impact the environment. Fasteners are made of various materials, including metals, plastics, and composites. When these materials are landfilled, they can release toxins into the ground and water. Recycling fasteners reduces the amount of waste in landfills and helps to preserve resources.

There are several ways to recycle binding material. One standard method is to donate them to 🧑‍🏫 schools or community organizations that can use them for projects. Fasteners can also be recycled through scrap metal dealers. Usually, these dealers will offer compensation by weight.

When recycling fasteners, sorting them by type and material is essential to ensure that they are recycled properly and efficiently. In addition, fasteners made of different materials must be processed differently to be recycled. For example, aluminum fasteners can be 🫠 melted down and reused. In contrast, plastic fasteners must be ground up and melted into pellets.

Recycling used screws: more factors to consider

Recycling fasteners used in a project can get a little more complicated. E.g., Screws are generally made from low to medium carbon steel wire. However, a couple of post processes and additional assembled parts are sometimes involved in creating the final product. First and foremost is the surface treatment on the screws. Zinc 👩‍🏭 plating, black oxide, and hot-dip galvanizing are the three most common treatments.

Unfortunately, all of these treatments make it more difficult to recycle the screw, as they must be removed before the recycling process can begin. In addition, this practice requires special equipment and knowledge, making recycling used screws more complicated and expensive. Many screws have washers or other assembled parts, like rubber washers. These parts must be separated from the screw before they can be recycled.

All in all, recycling used screws can be a bit more complex than recycling other types of binding material. However, it is still possible to recycle them if you take the time to sort 🗄 and separate them properly.

Thread locking tips: your questions answered

⚗️ Thread lockers are one of the most useful, often misunderstood, assembly aids available. In short, a thread locker is a substance used to bond two threaded surfaces together.

The thread locker fills the spaces between the threads and creates a stronger bond than the individual threads. This bond prevents the threaded surfaces from vibrating loose and makes it possible to assemble parts with very tight tolerances.

🔗 There are two main types of thread lockers: anaerobic and UV-curable. Anaerobic thread lockers cure without oxygen, while UV-curable thread lockers cure when exposed to ultraviolet light. Both types of thread lockers have their advantages and disadvantages. Principally, anaerobic thread lockers are more durable, and UV-curable thread lockers are more convenient.

🧪 Can I undo a thread lock? Yes, It’s possible to undo a thread lock. However, the bond created by a thread locker is solid, and attempting to undo the lock without the proper tools and techniques can damage the threaded surfaces.

The method you use to remove the thread locker varies by manufacturer. Some thread lockers, for example, can be removed by applying localized heat. If you’re reluctant to use heat, manufacturers often list different chemicals that make their thread locking compound softer. These solvents can include—to name a few—trichloroethylene, toluene, and ethylene dichloride.

🧫 Have a question about thread lockers? Tsamouris is here for you. Because we stand for everything, everywhere, every time.

What are non-ferrous fasteners?

🌊 Non-ferrous fasteners are fasteners made of metals that do not contain iron. They are used in applications where iron would cause corrosion, such as in marine environments.

Which non-ferrous fastener should I use? Each type of non-ferrous fastener has its own unique benefits and drawbacks.

➡️ Aluminum fasteners are lightweight and have good corrosion resistance. However, they are not as strong as other types of fasteners.

➡️ Brass fasteners are strong and have good corrosion resistance. However, they are not as light as aluminum fasteners.

➡️ Bronze fasteners are strong and have good corrosion resistance. However, they are not as light as aluminum fasteners.

➡️ Copper fasteners are strong and have good corrosion resistance. However, they are not as light as aluminum fasteners.

➡️ Stainless steel fasteners are strong and have excellent corrosion resistance. However, they are more expensive than other types of connecting fasteners.

How to choose the right fastener material

The materials that fasteners are made out of are just as important as their size specifications—yet, choosing can be intimidating. However, three criteria can help anyone choose the appropriate material or alloy for their fastener.

📌 Firstly, tensile strength. Tensile strength is the measure of the strength of the alloy used to create the fastener. This is traditionally measured in Newtons per millimeter squared.

Together with the yield strength metrics are the source of fastener property classes. The four highest-demand property classes that we sell are:

Class 5.6—standard hardware-grade steel, appropriate for 🧰 DIY projects and light industrial use;
Class 8.8—enhanced-strength fasteners, common in the 🚌 automotive industry;
Class 10.9—fasteners for demanding 🏗 applications, such as vehicle suspension or metal construction;
Class 12.9—high-strength fasteners for high-temperature 🏭 industrial applications.

📌 Secondly, we have to consider corrosion resistance. We apply a protective coating to augment the already-existing corrosion resistance of the metal fastener. This can consist of expensive but attractive chrome coatings, outdoor-optimized but poor marine-performance zinc, and super resilient hot dip galvanized fasteners, suitable for coastal environments.

Another source of corrosion to consider is electrochemical corrosion. Electrochemical corrosion occurs when materials from different metals or with different plating come into contact. This process causes less noble metals (for example, zinc) to corrode at a faster rate than the more noble component of the fastener. By coating copper, brass, or steel with nickel or zinc, for example, we can protect screw heads from corrosion.

📌 Last but not least, the third factor to consider in selecting fasteners is the average temperature they will endure. Generally, plastics and non-ferrous alloys can’t withstand temperatures beyond 230°C, and stainless steel and steel alloys will perform well between 230-648°C. In settings with temperatures below -73°C, aluminum, titanium, copper, brass, and Teflon alloys are most suitable.

Fasteners In Freight And Raw Materials

Freight makes the world 🌎🌍🌏 go around. It is the economy’s lifeblood, transporting raw materials and finished goods between suppliers and customers. Furthermore, it is a complex and ever-changing industry, with new challenges constantly emerging.

The freight industry uses fasteners of all types. These can range from wheel studs and nuts to hex bolts and nuts, cap screws, and all-metal locknuts. When these fasteners fail, entire supply chains can break down. This can fundamentally alter industries, leading to supply shortages, inflated 📈 prices, and the degradation of every system requiring goods to be freighted to function.

One of the biggest challenges facing freight companies today is the need to move ever-larger volumes of goods, often over long distances. This has led to a rise in the use of intermodal transport, where goods are shipped using multiple modes of transport (such as 🚅 rail, 🚛 road, and ⛴ sea) to get them to their destination. This presents challenges in terms of the fastening solutions used to secure loads. Fasteners must be strong enough to withstand the rigors of multiple journeys while also being easy to install and remove. They also need to be compatible with the various types of freight containers in use today.

At Tsamouris, we have a wide range of fastening solutions ideal for use in the freight and raw materials industries. Our products are manufactured to the highest standards and are backed by our team of experts who are always on call to provide advice and support. We are here for everything, everywhere, every time.